AERO Pro 60L
Aero Pro is a fully loaded urban travel backpack built to move between daily commutes and multi-day trips. Its 35L body zip-expands to 50L, and packs up to a 60L equivalent with the patented Vortex™ airtight compression system — IPX8-sealed, compressing clothing volume by up to 57% and holding airtight for 168+ hours. Choose military-grade Cordura® 1680D, sailcloth-grade waterproof X-Pac® VX21, or soft-touch PFAS-free CloudWeave™ — in the flagship Pro edition or the streamlined, lighter Pro Lite. Winner of the iF Design Award and Red Dot Design Award.
- Dimensions: 19.69" × 13.78" × 7.48" (50 × 35 × 19 cm, with expansion)
- Weight: 3.7 lb / 1.67 kg
- Volume: 35L base · 50L expanded · 60L vacuum-compressed
- Exterior: CloudWeave™ / Cordura® 1680D / X-Pac® VX21
- Zippers: YKK® AquaGuard®
- Vortex™ Airtight Compression System
- Zip-Expansion Main Compartment
- 15 Smart Compartments
- Padded Laptop Sleeve
- Water-Resistant Shoe & Toiletry Zone
- Hidden Anti-Theft Back Pocket
- Multi-Function Front Pocket
- Side Bottle Pocket
- All-Day Carry System
- TSA-Approved Lock (Pro)
- Fidlock® Magnetic Chest Strap (Pro)
- YKK® Zippers — AquaGuard® Weatherproof on Pro
- CloudWeave™
Premium nylon-polyurethane composite that delivers military-grade durability with a refined hand feel. Lightweight yet abrasion-resistant. - X-Pac® VX21
3-layer laminated sailcloth construction (face fabric + X-PLY ripstop scrim + waterproof film). Lightweight, abrasion-resistant, with the signature visible X-pattern grid. - Cordura® 1680D
Heavyweight 1680-denier ballistic nylon. Exceptional tear and abrasion resistance, dense weave for long-term durability.
Free standard shipping on orders of $200 or more within the contiguous U.S.
Orders are typically delivered within 5–10 business days. International orders may take longer.
Your order may be subject to import duties or taxes based on your country’s customs regulations at the time of delivery.
Returns are accepted within 30 days of delivery, subject to our Return Policy.
Lifetime warranty covering eligible manufacturing defects. Normal wear and tear, accidental damage, misuse, and other customer-caused damage are not covered.
Orders are typically delivered within 5–10 business days. International orders may take longer.
Your order may be subject to import duties or taxes based on your country’s customs regulations at the time of delivery.
Returns are accepted within 30 days of delivery, subject to our Return Policy.
Lifetime warranty covering eligible manufacturing defects. Normal wear and tear, accidental damage, misuse, and other customer-caused damage are not covered.
Pack more. Carry less.
Vortex™
Vacuum
System
Re-engineer your packing system.
Pair with the Vortex 60kPa Diaphragm Pump
to collapse clothing volume by up to 57%.
One system. Zero compromise.
0%
Volume
Compression
Compression
Pack more. Carry less.
60L Capacity
in a 35L
Backpack
The only backpack that can transform from a daily commuter bag into a carry-on suitcase replacement that fits under your seat and counts as a personal item.
0L
Pack 2 weeks of clothes. No checked bag.
The World's Most Powerful yet
Smallest Travel Pump
Vortex Diaphragm Pump 60kPa
Unlike any other pump we've created up to 15× the suction of leading travel vacuum pumps—all in the palm of your hand.
WORDS FROM TRAVELERS
REAL FEEDBACK. REAL TRAVEL MADE SIMPLER.
Precision Engineering
Trusted by frequent flyers, digital nomads and design aficionados worldwide.
Precision
Trusted by frequent flyers, digital nomads
Engineering
and design aficionados worldwide.
Black Voyage engineers their gear for today’s journeys of space-saving, durable, smart, and whisper-quiet.
Vortex Vacuum-Seal Compression Technology™ lets travelers pack up to 157 % more without expanding the exterior footprint.
World-Class IPX8 Rating — tested to withstand continuous immersion beyond 1 meter for 30 minutes and 168-Hour Compression Hold.
As Featured In
Frequently Asked Questions
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Yes, we stand by the quality of our products with a lifetime warranty. If you experience any issues with your Black Voyage travel backpack or vacuum compression bags, we will repair or replace them at no cost to you.
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The Aero Pro provides 35L of packing space without using the expansion or vacuum compression features. Opening the expansion increases its capacity to 50L. With both the expansion and Vortex Vacuum Compression System activated, it can hold up to 60L.
35L — Standard capacity
50L — With expansion
60L — With expansion and Vortex Vacuum Compression -
We offer a 30-day return policy for unused products in their original packaging.
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Yes. The Aero Pro includes the Vortex Diaphragm Pump, delivering up to 4kPa of suction power for fast and efficient vacuum compression.
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Both share the same premium materials and core Black Voyage experience. The Aero Pro Lite is the lighter, more streamlined option, while the Aero Pro adds features such as a TSA lock for travelers who want more built-in convenience and security.